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1200C Dual Zone Split Tube Furnace with Revolving Sample Feeding System upto 4 Crucibles For HPCVD - OTF-1200X-II-ZL

1200C Dual Zone Split Tube Furnace with Revolving Sample Feeding System upto 4 Crucibles For HPCVD - OTF-1200X-II-ZL

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Product Name 1200C Dual Zone Split Tube Furnace with Revolving Sample Feeding System upto 4 Crucibles For HPCVD - OTF-1200X-II-ZL
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Product Code OTF-1200X-II-ZL
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Personalization(Upgrade to Eurotherm Temperature Controllers (Dual zone))

 

OTF-1200X-II-ZL is a dual-zone split tube furnace with the revolving sample feeding system that can drive the crucible into processing tube at desired temperature.  The two-zone split tube furnace can achieve fast heating up to 1200°C and create a different thermal gradient by setting different temperature for each zone. The revolving feed system can push and draw a crucible with evaporation material  through the vacuum or atmosphere controlled quartz tube and sequentially process up to four crucibles as program, which is a perfect to conduct HPCVD experiments, especially for preparing multi-layer 2D crystal materials.    Its built-in PLC touchscreen allows users to manage the feeding method and monitor the temperature of each sample. Two 30-segment programmable PID temperature controllers provide excellent control without temperature overshooting.


SPECIFICATIONS:


Furnace Structure

  •      •  Two independent temperature controllers to control each zone's temperature.
  •      •  Double layer steel casing with air cooling keeps furnace surface temperature lower than 60°C.  
  •      •  High purity fibrous alumina insulation for maximum energy saving.
  •      •  The special refractory coating on liner and heating element help increase furnace service life.
  •      •  Split cover with Interlock protection, cut the power if door open during furnace heating process.

            

Power Requirement
  •      •  Single Phase 208~240VAC, 3KW (20Amp circuit breaker is required)

Heating Zone Length

  •      • 
    Two zones: each zone length is
    8" (200 mm)
  •      •  Total 16" (400 mm) heating zone


Constant Temp. Zone

  •      •  150mm (+/-1°C) for each heating zone
  •      •  A longer constant temperature zone ( about 250mm ) can be created by setting both zones at the same
            temperature
  •      •  Please click the picture in below to see detail temperature uniformity profile at 800°C.

         

Temperature Range100~1100°C (Continuous); 1200°C (<1 hour)
Max. Heating Rate≤ 20°C /min

Revolving Feeding System

  •      •  One thermocouple connects to the crucible from the left flange (Pic.1). The stepper motor drives the
            crucible to travel through the tube together with the thermocouple for real-time temperature monitoring.
  •      •  Four crucibles can be simultaneously placed into the revolving feed system and sequentially delivered to
            the quartz tube under vacuum or inert gas (Pic.2,3&4).

                        
 
        Pic.1                 Pic.2                           Pic.3                      Pic.4


Crucible Movement Control

  •      •  The crucible moving speed and distance are controlled by a stepper motor.
  •      •  Crucible travelling distance: 1mm ~ 200mm

                        


Temperature Controllers

  •      •  2 MET certified digital controllers with 30 programmable segments for precise control of heating rate,
            cooling rate and dwell time.
  •      •  Built in PID Auto-Tune function with overheating & broken thermocouple protection.
  •      •  Over temperature protection and alarm allows for operation without attendant(s).
  •      •  +/- 1ºC temperature accuracy.
  •      •  Two K-type thermocouples (one for each zone).
  •      •  RS485 Communications Port.
  •      •  Optional:  
    •          º  The furnace can be operated by PC with MTS02-Y Temperature control software package
                   (include 2 communication chips and one 15" laptop).
    •          º  The new version of PC module is now compatible with Lab View 05/08/2014

                        

Heating ElementFe-Cr-Al Alloy doped by Mo

Tube Accessories

  •      •  One fused quartz tube (60mm O.D. x 54mm I.D. x 1000mm L) is included.
  •      •  Two fibrous ceramic tube blocks are included for blocking heat radiation from inside tube.
            (
    Ceramic blocks must be fully inserted into the furnace chamber before heating)
  •      •  Quartz block (Optional) is ideal for more cleanness and higher achievable vacuum, available at extra cost.
                   


Digital Vacuum Gauge

Vacuum pressure gauges


  •      •  Corrosion-proof Capacitance Diaphragm Gauge with ceramic coated sensor head specially designed for
             vacuum measurements with the presence
    of corrosive gases.
  •      •  Provides a wide range (3.8E-5 ~ 1125 torr) of measurement.

Vacuum Pump




Gas Flow Control System




Water Chiller




Dimensions



 
  2400mm(L) x 600mm(W) x 1300mm(H)  


Warranty

One year limited warranty with lifetime support.
 (Consumable parts such as processing tubes, o-rings are not covered by the warranty, please find the replacements at related products below.)


Laptop, software & WiFi Control (Optional)

  •      •  Brand new laptop with Microsoft Window 10 and Microsoft Office 2013 (30 days free trial) for immediate
            use.
  •      •  Labview Based Temperature Control System (EQ-MTS01) enables user to edit temperature profile,
             manage heat-treatment recipe, record and plot data for MTI furnaces.
  •      •  A wireless remote control provides up to 300 meters operating range.
  •      •  Above features are available upon request at an extra cost (up to $1,000). Please contact us for more
            information.
  •      •  Note:
            The software is only compatible with MTI’s Yudian Temperature Controller

               



Compliance

  •      •  CE Certified
  •      •  All electric components ( >24V) are UL / MET / CSA certified
  •      •  The furnace is ready to pass TUV(UL61010)  or CSA certification at extra cost. 
            (please click marks below to learn details)
                               


Application Notes


  
Click here to learn the installation of a gas regulator.

Operation Instructions



How to operate the furnace


Controller Operation Demo Video


How to create Temperature gradient