Effective Cylinder Width
| 200 mm |
Roller Material & Size | - High strength hardening steel with hardness with RC > 52
- Roller surface is plated by Cr for anti corrosive
- Size: 96 mm Dia. x 220mm W
- Note: bench top rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.
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Roller Gap
| - 0~1.2 mm adjustable
- Note:The gap tolerance may varys with temperature raising as below
- RT-100oC : 0.008 - 0.01 mm
- 100 - 150oC : 0.02- 0.03 mm
- 150 - 200oC: 0.03 - 0.05 mm
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Dial Gauge Accuracy | 0.01mm |
Minimum Thickness | Depending on the electrode's material and thickness, typically: - A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
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Heating Temperature | - Two digital temperature controller with 30 segments programmable for control two rollers separately
- 200°C maximum.
- Recommended Heating Rate: 1.3°C/minute
- Two heating elements are installed
- Power of each Heating Element: 1000W
- Temperature Control Accuracy: +/-5°C
- Below is a diagram of the Heating Elements.
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Power | |
Motor | - High torque 24VDC motor with reducing gear (1:75)
- Rated power 100W
- Digital speed Display: 0~26 mm/s
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Roll to Roll System (Not Included) | - For 200 mm width Roll to Roll, please consider below R2R device ( click picture & video to order )
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Dimensions
| - 620mm(L) x 280mm(W) x 370mm(H)
- Shipping Dimensions: 40" x 30" x 25" (D x W x H)
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Weight | 100kg |
Shipping Weight | 200 lb |
Compliance & Warranty | - CE Certified
- MET certificate is available upon request at extra cost.
- One year limited warranty with lifetime support
- Rusting and damage due to improper storage condition or maintenance are not covered by warranty
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Operation Instructions | |
Article | |
Optional & Application Note | - Roll to Roll device can be added to the rolling machine at extra cost
- Vertical position rolling can be customized as requested at extra cost. Please refer picture below
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Warnings | - Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
- Never calendering decrement over 0.02mm comparing with original sheet thickness each calendering.
- Never roll materials with hardness > 45HRC
- Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion
- It is not allowed to use any MTI product in any hazardous location, especially prohibit from using in Class I environments (flammable gasses & vapor).
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