Effective Cylinder Width
| 96mm |
Roller Size | 96mm Dia. x 100mm W |
Product Thickness | 0~1.2 mm adjustable |
Dial Gauge Accuracy | 0.01mm |
Minimum Thickness | Depending on the electrode's material and thickness, typically: - A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
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Heating Temperature | - 100°C maximum for less than one hour
- 80°C continuously
- Recommended Heating Rate: 1.3°C/minute
- Power of Heating Element: 500W
- Temperature Control:
- Precision temperature controller with +/-1°C Accuracy
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Rate Voltage | |
Motor | - High torque 24VDC motor with reducing gear (1:75)
- 0.8A
- Rated power 40W
- Speed Indicator Display: 0~40
- Actual rolling speed: 0~26 mm/sec (Actual Speed = display value * 0.65)
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Power Consumption | 600W max. |
Surface Hardness of Rollers | HRC60-62
Never roll materials with hardness > 50HRC (bench top rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.) |
Roll to Roll System (Not Included) | MSK-2150-RD R2R system can be integrated with the calendering machine at extra cost to enable the automatic film unwinding -> winding after calendering. Please click underline to view product details.
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Dimensions
| - 520mm(L) x 280mm(W) x 370mm(H)
- Shipping Dimensions: 40" x 30" x 25" (L x W x H)
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Shipping Dimensions | 40" x 25" x 25" |
Shipping Weight | 190 lbs |
Application Notes | Important announcement (please read this before place the order) - The MSK-HRP-01 roller is specially designed for battery R&D in terms of its advantages as affordable, compact and precise. Please strictly follow the instructions to operate
- Must use acetone to clean rollers' surface after each use
- Never rolling material with hardness > 50HRC
- If the machine will be idle for a long period of time, please apply anti-rust lubricant on the rollers
- The minimum thickness of the rolled sheet should depend on the physical property of the material. Here are some results from our test:
- Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
Electrode | Size | Original thickness | Finished thickness | LiFePO4 double sides | 50mm Width x 260mm Length | 0.205mm | 0.09mm | LiMn2O4 double sides | 50mm Width x 260mm Length | 0.205mm | 0.09mm | Copper foil + graphite (single side) | 75mm Width x 240mm Length | 0.09mm | 0.04mm |
- This rolling press can be used to make free-standing 2D metal nanosheets by a repeated process of folding and calendering stacked metal sheets (See reference below)
- Reference Articles: 2D Metals by Repeated Size Reduction
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Compliance & Warranty | - CE Certified
- MET certificate is available upon request at an extra cost
- One year limited warranty with lifetime support
- Rusting and damage due to improper storage condition or maintenance are not covered by warranty
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Operation Instructions | Operation Video Guage Calibration Video Cleaning Instruction |
Article | |
Warnings | - Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by EQ-TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Never roll materials with hardness > 50HRC
- Multi-step thickness calendering needed: While calendering the sample sheet, make each calendering decrement of 0.02mm comparing with sheet original thickness.
- Never calendering decrement over 0.02mmcomparing with original sheet thickness each calendering.
- Heating the cylinder beyond 100ºC results in roller deformation and causes inaccurate, thicker-than-usual rolling yield.
- In order to prolong the lifespan of the roller bearings, regular lubrication is recommended.
- Clean roller surface for each rolling and Use acetone to clean and lubricate when not in use to avoid corrosion
- This rolling machine can be used under Ar gas
- It is not allowed to use any MTI product in any hazardous location, especially prohibit from using in Class I environments (flammable gasses & vapor).
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