Doctor-Blade Film Coater (Tape Casting)

120ºC Max. Film Coater w/ Vacuum Bed (12"Wx24"L) and Rapid Infrared Heating Cover & 250mm Doctor Blade - MSKAFAIIVCIR

120ºC Max. Film Coater w/ Vacuum Bed (12"Wx24"L) and Rapid Infrared Heating Cover & 250mm Doctor Blade - MSKAFAIIVCIR

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Product Name 120ºC Max. Film Coater w/ Vacuum Bed (12"Wx24"L) and Rapid Infrared Heating Cover & 250mm Doctor Blade - MSKAFAIIVCIR
Sale Price Call for Price
Product Code MSKAFAIIVCIR
Quantity 수량증가수량감소
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MSKAFAIIVCIR is a CE Certified larger size automatic film coater with a vacuum bed and a rapid heating cover that heats up to 120ºC. It is designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed-thickness applicators. It has a stable driving system to promote a smooth coating with all types of materials. The pin holes on the bed can hold the substrate sheet on the bed via a vacuum. This is very helpful when performing coating on a thin substrate. It is an ideal tool for ceramic tape casting and Li-Ion battery electrode coating.

SPECIFICATIONS

Powe
  • Heating Cover: 120 VAC 60Hz, 1850 W, (20 A power plug/receptacle)
  • Coater: 30W, 24VDC (a 110 - 240 VAC to 24VDC adapter is included)

Traverse Speed
  • 10 - 100 mm/sec variable [Without any load, the read traverse speed is around 90 mm/s when the speed is set as 100 mm/s. Therefore the real speed for coating should be calibrated by customer themslves by using a ruler and stop watch]
  • Accuracy: 10mm/sec
  • Controlled by a 24 VDC motor. 
Stroke Length
  • 10 - 530 mm adjustable by using the Adjustable Position Switch
Max. Coating Dimensions250mm(W) x 530mm(L)
Vacuum Bed

  • A vacuum bed is made of aluminum alloy with a micro-size hole
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W)
Rapid Heating Cover

  • 3 Electric Infrared Tubular heater Element is installed on the heating cover for rapid heating.
  • 1 thermocouple is installed for temperature reading.
  • Max Temperature: 120°C
  • Temperature accuracy: +/- 2°C
  • Heating Rate:  approximately 1.2°C/s
Film Applicator
 
         Pic. 1                      Pic. 2
  • One 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm (Pic. 1)
  • Traverse Pusher is included for pushing the doctor blade to ensure constant speed coating
  • Note:  Thinnest film can be achieved is > 10 microns
  • Optional hybrid film applicator of Blade and Slot die is available at the extra cost ( Click Pic 2 to see specs)
Vacuum Pump (Optional)

Product Dimensions
 
Open Cover:       830 L x 700 W x 660 H (mm)
Closed Cover:    830 L x 470 W x 440 H (mm)
Vacuum Chuck:  600 L x 300 W (mm)
ComplianceCE certified
NRTL or CSA certification is available upon request at the extra cost
WarrantyOne-year limited warranty with lifetime support
Operation Manual & Video      




Application Notes
  • Pic.1 & 2 show coated cathode for Li-Ion battery. Please click here to see how to coat an electrode sheet.
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • You need a vacuum mixer to remove air bubbles from the slurry to make uniform coatings (Click Pic.4)
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
  • You may need a vacuum oven to dry the films and remove the binder after coating. (Click Pic.6 for detail.)
  • Rolling pressing is necessary to ensure good density and adhesion of electrode materials to the current collector substrate after coating. Please select a rolling press from here. (Click Pic.7 for detail.)
               
      Pic.1               Pic.2                   Pic.3                 Pic.4                   Pic.5                Pic.6                     Pic.7                          
DIY ideas or options                                       
 Ultrasonic coater     ----             Roll to roll                            
Electrospinning coater   -      - Roll to Roll
Net Weight30 kg (67 lbs)
Shipping Dimensions48"(L) x 40"(W) x 37"(H)
Shipping Weight190 lbs
STANDARD PACKAGE
ItemDescriptionQty
1Large Automatic Film Coater1
2Traverse Pusher1
3Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-2501
4Power Cable (Note: 220V Power plug is not included. Please click here to order)1
5Waste Plate1
6120L/min Oilless Vacuum Pump optional