Quenching Furnaces

1200C Max 4“ Tube Atmosphere Controlled Vertical Quenching Furnace - OTF-1200X-VTQ-4

1200C Max 4“ Tube Atmosphere Controlled Vertical Quenching Furnace - OTF-1200X-VTQ-4

기본 정보
Product Name 1200C Max 4“ Tube Atmosphere Controlled Vertical Quenching Furnace - OTF-1200X-VTQ-4
Sale Price Call for Price
Product Code OTF-1200X-VTQ-4
Quantity 수량증가수량감소
상품 옵션
 
OTF-1200X-VTQ-4 is split Vertical Quenching Tube Furnace with a vacuum-sealed 100mm (4")   diameter quartz tube and liquid quenching tank, which is designed for quenching samples from high temperature ( Max. 1200oC) to ice water or oil to study material phase transition and microstructure.
(Auto electromagnetic sample release flange is added since 07/21/2016)

SPECIFICATIONS

 Furnace Structure

  • Double-layer steel structure with air cooling to keep case temperature < 65oC
  • Vertical and splittable for easy installation.
  • Liquid quenching tank is connected to 4" quartz tube via a gate valve and allow sample drop to liquid container
  • Click the picture left for detail

 Power

 3 KW

 Voltage

 AC 208-240V Single Phase, 50/60 Hz

 Max. Temperature

 1200oC < 1 hrs

 Continuous Temperature

 1100oC < continuous

 Max. Heating Rate

 <= 20oC /min, recommended heat: <= 10oC /min

Tube Size and Materials

Heating Zone

  • Heating Zone length:   440mm 
  • Constant Temperature:       150 mm ( within+/- 1oC)

Temperature Controllers

  • 30 programmable segments for precise control of heating rate, cooling rate, and dwell time.
  • Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
  • Over-temperature protection and alarm allow for operation without attendant(s).
  • +/- 1 ºC temperature accuracy.
  • One K-type thermocouple.
  • RS485 Communications Port.
                
         
Electromagnet Sample Release Flange & Quenching
         
  • Full automatic electromagnet sample release flange
  • Hinged plate hooks the cable, which pulls the sample.
  • Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
  • Rings are available for hanging the tube block with cables.
  • Bottom flange is connected with a 4" gate valve ( manual operated ) via CF-100 adaptor
  • The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
  • Caution: You must use ice water or cooled oil as a quenching agent if quenching under vacuum.
1. Flange Structure2. Flange Operation3. Gate Valve4. Quenching Tank5. Quenching6. Pulling Cable
  • Compared to electromagnet cable drop quenching, the traditional approach (Cable Cut Quenching) consumes cables.
Trad. Quenching in AirTrad. Quenching in Vacuum
Gas Purification and Circulation
(Optional)

  • EQ-RMP-1 is an automatic recirculating moisture and oxygen purification system, which can provide an environment with moisture and oxygen concentration lower than 1 ppm for MTI's furnaces and gloveboxes. 
  • Two columns of Molecular sieves are Built-in in the system. One is for removing oxygen and another is for removing moisture up to < 1 PPM
  • The automatic pressure control system is built in to keep the pressure at a constant level
  • 6" color PLC touch panel is included which can set and display the humidity and pressure level
  • Oxygen sensors and moisture sensors are included. 
Hermetic Quenching Tank
(Optional)
  • Hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control
  • Please contact MTI for further inquiries. 
  •    

 Vacuum Level

  • 0.05  torr (Depends on the vacuum pump)
  • Click the Picture below to order vacuum pump separately

 Heating Element

Fe-Cr-Al Alloy doped by Mo

 Dimension

660L × 400 W × 1450 H   (mm)

 Net Weight

~85Kg (excluding mobile cart)

 Shipping weight

500lbs  

 Warranty 

  • One-year limited warranty (Consumable parts such as heating elements, processing tubes, and o-rings are not covered by the warranty, please order the replacement at related products below.)

Laptop,&  Control (Optional)
   

  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
  • Labview Based Temperature Control System (EQ-MTS01) enables users to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.

 Compliance

  • CE Certified
  • NRTL UL61010)  or CSA certification is available at extra cost. (please click marks below to learn details)

Application Notes
Click here to learn the installation of a gas regulator

Operation Video