Induction Melting

15KW Induction Heating System with 5" Quartz Tube & Temp.-Controller up to 2200ºC - SP-50KTC

15KW Induction Heating System with 5" Quartz Tube & Temp.-Controller up to 2200ºC - SP-50KTC

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Product Name 15KW Induction Heating System with 5" Quartz Tube & Temp.-Controller up to 2200ºC - SP-50KTC
Sale Price Call for Price
Product Code SP50KTC
Quantity 수량증가수량감소
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SP-50KTC is a temperature-controlled induction heating/melting system with complete accessories. It is an ideal tool for melting and sintering new metallic alloys with max. 2200ºC and can be modified into a PVT ( Physical Vapor Transportation ) system or melt infiltration system
The system includes an induction heater, 130mm O.D quartz tube with flanges & valves, graphite crucible & refractory assembly, 58L/m recirculating w
ater chiller, 156L/min vacuum pump, and a mobile cart.  ( Upgrade to 2200oC since Mar. 22, 2021)



SPECIFICATIONS:
Induction Heater
 

  • Working Voltage: 220V AC, 50/ 60Hz, Three Phase
  • Max.Input Power: 15 KW
  • Working Current: 5~52 Amps (a 60A breaker is required)
  • Input Power Cable: min. 4AWG cable (the cable is not provided with the machine)
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 100%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 
  • Air Cooling: rear fan
  • Protection: automatic water pressure, over-temperature, and overpower protection
  • Refractory assembling: complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Temp. Controller & Thermocouple


  • Precision digital temperature controller with automatic PID tuning.
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy. 
  • Thermocouple: C type  ( 1/4"x10" L )   ( please click here to order a spare as consumable)
  • Continuous Working Temp. Range: 1000ºC~1900ºC
  • Max Working Temperature: 2200ºC (for less than 30 minutes ) and 2000oC for 2 hrs)
  • Max. Heating Rate: 
    • 10ºC/second (1000ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners

  • High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) is included.  Max. Loading Capacity: Half of the total volume of the graphite crucible.
  • Note: Graphite crucible is consumable, please click picture below-right to order spare
  • Optional: Special designed graphite "Box" for accommodating single piece wafer substrate up to 1.5'' O.D x 1/8'' Thick is available upon request. It is an ideal wafer holder which can be inductively heated up and provide uniform heat treatment to the wafer inside.
  • The crucible for melt infiltration is available upon request 
  •  
  • Three-layer special design refractory liner can withstand temperatures up to 2200C.


Sealing Flanges & Quartz Chamber
  • 130mm(OD) x 122mm(ID) x 360mm(L) Quartz tube is included, click pic.1 to order spare .
  • Top Flange:  Hinged type flange w/ 1/4'' T/C feedthrough, needle valve, and barbed fitting. (Pic.2)
  • Bottom Flange: Stainless steel flange with a needle valve and KF-25 vacuum port. (Pic.3)
  • KF25 angle valve & clamps and 1m SS bellows are included for connecting to the vacuum pump.(Pic.4)
  •  Pic.1         Pic.2   Pic.3          Pic. 4                             
Pressure Sensor


  • Anti-corrosive capacitance diaphragm gauge, measurement range up to 3.8x10E-5 torr
  • One 24V, 1A DC power adapter is included and ready to use. 
Flow Meter
Pressure Relief Valve

  • This valve is designed to release pressure at 0.02 MPa for safety concerns
Water Chiller (Optional)

  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/min
  • Water Tank: 15 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating
  • Note: the input voltage for the water chiller is 220V
Vacuum Pump

  • One 156 L/min Double-Stage Rotary Vane Vacuum Pump
  • Rate: 156 L/min up to 1E-2 torr vacuum
  • Max. Power Consumption: 400W
  • For US customers, a 110V Vacuum pump will be included
  • If you choose a high-speed turbo-pump, the vacuum level can reach 10e-5 torr 
  •             
Heavy Duty Mobile Cart
    • Structure: Steel Frame Mobile Cart
    • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
    Protective Shield

    • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
    • For UL Certified version, a clear protective shield made of polycarbonate will be provided.
    • The protective shield is to be placed around the quartz tube to contain the shooting glass shards if accidents were to happen.
                      
    Product Dimensions


    • Induction Heater: 27.5"(L) x 51.2"(W) x 51.2"(H) (700mm x 1300mm x 1300mm)
    • Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
    • Please refer to the picture to the left for overall size info
    Warranty
    • One year limited warranty with lifetime support
    • Consumable parts such as processing tube, thermocouple, refractory liners, o-rings, and heating coil are not covered by the warranty
    Compliance
    • NRTL certification is available upon request at extra cost, please contact us for a price quote. Certify standards include: 1)
      • Induction heater: UL61010-1 & UL499
      • Vacuum Pump: UL1450
      • Water Chiller: UL61010 & UL1995
    Operation Video

     
    Warning
    Click here to learn more about the installation of a gas regulator.
    • Attention: Protective inert gas must be continuously filled throughout during heating in order to protect the graphite crucible and C thermocouple. 
    • The C-type thermocouple is consumable which is not covered under our limited warranty.
    • The Induction Melting System is designed to operate in low-pressure conditions (< 0.02 Mpa)
    • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSIG for safe operation. Click here to learn the installation of a gas regulator.
    • Never heat the furnace while the gas release valve is closed. The pressure gauge must be used during the healing process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSIG to prevent unforeseeable damages.
       Application Notes
          
    • Please click here to learn how to set up a crucible for melting.
    • Melting time and temperature are related to materials, the crucible, refractory insulation, etc. 
    • PVT (Physical Vapor Transportation) system for growth bulk SiC crystal by changing a suitable crucible, see pic to the left.
    Net Weight
    • 300 lbs
    Shipping Weight & Dimension
    • #1: 410 lbs, 48"x40"x65"
    • #2: 355 lbs, 48"x40"x48"

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