Induction Melting

2000C Max. Economic Induction Melting-Casting System - IMCS-2000

2000C Max. Economic Induction Melting-Casting System - IMCS-2000

기본 정보
Product Name 2000C Max. Economic Induction Melting-Casting System - IMCS-2000
Sale Price Call for Price
Product Code IMCS-2000
Quantity 수량증가수량감소
상품 옵션
 
IMCS-2000 is an economic induction melting & casting system which is capable of melting/casting various metal alloys up to 1000 g ( Fe as reference) at Max. 2000ºC with flowing high purity Ar gas


SPECIFICATIONS:


Power Requirements


       

  •      •  Input Voltage (± 10%): 208 - 240 VAC, three phases.
  •      •  Max. Current for induction heater only(± 10%): 38 A (under 240 VAC), 44 A (under 208 VAC)
  •      •  Max. Output for induction heater only: 15KW
  •      •  Three power outlets (single-phase) are built-in for a vacuum pump, water chiller, and spare
            device. (Additional 3~4 KW or 10 A energy consumption may be needed.)


  •       


Vacuum chamber





  •      •  The vacuum chamber is made of stainless steel
  •      •  Vacuum Chamber dimension:  400 mm Dia. x 400 mm Highlight
  •      •  Bilt-in Quartz window ( 120 mm dia ) for observation.
  •      •  Built-in the rocking arm to rotate crucible for casting into a water-cooled copper or refractory mold
            at the controlled atmosphere.
  •      •  One KF25  and one KF40 vacuum port are built at the back of chamber (Pic. 1)
  •      •  LF160 port is built on the left of the chamber for connecting to a turbopump.
  •      •  Optional secondary material-adding port ( KF25) to connect a manual screw feeding tank
           ( Pic 2-4 ) at an extra cost, which can feed 3 types of the dopants into crucible during melting

  •      •  
     Pic 1  Pic. 2 Pic. 3Pic. 4


Crucible & Casting Mold

  •      •  Two graphite crucibles are included for melting for 1000g  and 300g max based on Fe alloy
  •      •  BN liner for graphite crucible is available upon request at the extra cost.
  •      •  Standard Alumina coated graphite casting mold size: ID50x90Hmm is included. Customized
            casting mold is available upon request at extra cost.
  •      •  Customized casting mold is available upon request at extra cost.
  •      •  Water Cold copper mold is optional at the extra cost  (as Pic. below)

  •         


Atmosphere



  •      •  The furnace is designed for flowing high purity Ar gas up to 0.5 Bar.
  •      •  The mechanical Pressure gauge is included from -0,1 MPa  to 0.2 MPa
  •      •  Vacuum level:  5x10-6 torr within 60 minutes via turbopump ( optional ).

 
    Induction Heating



  •      •  
    15KW (30-80Khz) Dual Station Bench Top Induction Heater with Timer Control & Temp Controller Port
  •      •  Three  Induction coils are  included for melting  < 100g, 500g, and 1000g sample
  •      •  Control panel is in the front to adjust the output power
  •      •  Induction Coil:  60 mm ID x 80 mm Height, including one.
  •      •  The customized induction coil is available upon request
  •      •  58 L/minute cooling water is required, but not included.  


Temperature Control (optional)




  •      •  No temperature control.
  •      •  You may adjust the output power level of the induction heater to achieve suitable melting
  •      •  The digital IR temperature control unit is available upon request at the extra cost

    Optional


  •      •  Following devices are optional at the extra cost for better operation
  •       


Compliance

  •      • 
    Built according to UL standard
  •      •  NRTL and CSA certification is available upon request

    Warranty
  •      •  One-year limited warranty with lifetime support

    Application Notes

  •      •  Attention: A pressure regulator must be installed on your input gas tank ( click the picture below
            to review ) and have the output gas pressure set below 7 PSI at all times after opening the gas
            tank with the gas maintained in a  

  •      •     Click here to learn more about the installation of a gas regulator.
  •      •  The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )


   Dimensions




Net Weight
     •    ~300kg

Operation Manual & Video