Induction Melting

7KW Vacuum Induction Melting System w/ 60mm Tube & Manual Temperature Control - SP-15VIM

7KW Vacuum Induction Melting System w/ 60mm Tube & Manual Temperature Control - SP-15VIM

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Product Name 7KW Vacuum Induction Melting System w/ 60mm Tube & Manual Temperature Control - SP-15VIM
Sale Price Call for Price
Product Code SP15VIM
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상품 옵션
 
SP-15VIM is a MET standard vacuum induction heating/melting system with complete accessories, including SP-15AB Induction Heater, Quartz Tube with Flange & Valve, Graphite Crucible & Refractory Assembling, 4L/m Recirculating Water Chiller, Vacuum Pump, and Mobile Cart. It is an ideal tool for researching new metallic alloys with both melting points < 1900ºC and quantity < 100g.
 WARNING:    Understand the standard procedure for vacuum melting and inert gas melting prior to operation. Read the manual carefully. Monitor and properly control the inside pressure of reaction vessel at all time during operation. Otherwise, failure of operation may result in irretrievable damage to the equipment or personal injury.


SPECIFICATIONS:


nduction Heater

 

Graphite Crucible


BN Crucible (optional))


  •      • 
    Working Voltage: 220V AC, 50/60Hz, Single Phase
  •      •  Working Current: 34 Amp (40A breaker required)
  •      •  Max Input Power: 7 KW
  •      •  Output Frequency: 30 - 80 kHz Adjustable
  •      •  Duty Cycle: 80%
  •      •  Induction Coil: 70mm(OD) x 65mm(ID) x 80mm(H) 
  •      •  Auto Heating Time: 1-99 seconds
  •      •  Auto Dwell Time: 1-99 seconds
  •      •  Auto Cooling Time: 1-99 seconds
  •      •  Air Cooling: Rear Fan
  •      •  Protection: Automatic water pressure, over temperature, and overpower protection
  •      •  Vacuum Flange: 
    •      •  Stainless Steel Flange with high-temperature silicone o-ring and self-tighten structure
    •      •  Two valves and vacuum gauge installed on the flange.
    •      •  Half Open Quartz Tube is included with dimensions of 60mm(OD) x 57mm(ID) x
               250mm(L)
    •      •  KF25 connector and 1000mm long SS pipe is included for connecting to the vacuum
               pump
    •      •  Click here to buy a complete set of the flange set
  •      •  Graphite Crucible: 1.5"(OD) x 1.25"(ID) x 3.75"(Deep) Crucible included ( Note max.melt
             weight  is about 50% volume )
  •      •  Refractory AssemblingComplete refractory assembling made of alumina, including bottom
            crucible support, crucible holder and cover


Water Chiller

 

  •      •  Temperature range: 2 - 35°C
  •      •  Water Flow Rate: 16 L/min
  •      •  Water Tank: 6Liters  made of stainless steel
  •      •  Note: It is recommended to use a specific coolant to get the best performance. It is normal to
            wait a couple of minutes for cooling down after several trials of heating
  •      •  For US customer, 110V water chiller will be included


Vacuum Pump

 

  •      •  One 156L/m Rotary Vane Vacuum Pump is included
  •      •  Rate: 156 L/min
  •      •  Max. Power Consumption: 0.4KW / 0.37KW
  •      •  For US customer, 110V Vacuum pump will be included
  •      •  If you choose high-speed turbo-pump, vacuum level can reach 10- 6 torr 

  •             ( Hi-Speed turbopump)


Heavy Duty Mobile Cart

 


    •      •  Structure: Steel Frame Mobile Cart
    •      •  600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange

    Protective Shield 



    •      • 
      For Non-UL Certified version, a protective shield made of phenolic sheets will be provided.
    •      •  For UL Certified version, a clear protective shield made of polycarbonate will be provided.
    •      •  The protective shield is to be placed around the quartz tube to contain the shooting glass
               shards if accidents were to happen.

                            


    Product Dimensions

    •      •  Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (470mm x 300mm x 430mm)
    •      •  Water Chiller: 18"(L) x 8.7"(W) x 28"(H) (460mm x 220mm x 530mm)
    •      •  Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)


    Warranty

    •      • 
      One year limited warranty with lifetime support
    •      •  Consumable parts such as processing tubes, o-rings, and heating coil are not covered by the
               warranty


    Compliance

    •      •  MET Certification is available upon request at extra cost, please contact our sales
              representative for a price quote. Certify standards include: 1) Induction heater: UL61010-1 &
              UL499; 2) Vacuum Pump: UL1450; 3) Water Chiller: UL61010 & UL1995


              


    Operation Manual & Video

          


    Application Notes



    •      •  The heater will shut down if over output occurs. Please reduce coil cycle number or sample
               size to keep heater operating under Max power
    •      •  Please click here to learn how to setup crucible for melting
    •      •  Melting time and temperature are related to materials, crucible, refractory insulation, etc. If you
              do not know whether the induction heater can melt your sample or not, please contact our
              engineer for consulting. Have your alloy's composition, melting point, and quantity to be melted
              prepared
    •      •  Please click the picture on the left for the sequence of installation from Flange to Refractory
              Base
    •      •  The Induction Melting System are designed for using under vacuum and low pressure < 0.02
              MPa / 0.2 Bar/ 3 PSI 
    •      •  AttentionA pressure regulator must be installed on your input gas tank ( click the picture
    •         below to review ) and have the output gas pressure set below 3 PSI at all times after opening
              the gas tank with the gas maintained in a continuous flowing condition. Gas build up with
              pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.  
    •      •  Never heat the furnace while the gas release valve is closed and a positive pressure condition
              exists within the furnace chamber. The pressure gauge must be used to closely monitor the
              chamber condition at all times during the heating process; please open the gas release valve
               immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable
    •          damages.

    •      •  Click here to learn more about the installation of a gas regulator.

    •      •  The flow rate for the gases should be limited to < 200 SCCM ( or 200ml/min )
    •      •  For customization inquiries, please complete the "Customize Induction Heating System Form"
               and return it to info@mtixtl.com


    Compliance

       
     
    MET Certification is available upon request at extra cost

    Net Weight
    105 kg (230 lbs)
    Shipping Weight160 kg (350 lbs)
    Shipping Dimensions47" x 40" x 40"